目录 » FBK:把饮料装进桶里 » KFM:洗桶和装桶的机器 » KCA-25:自动冲桶灌装机10-25桶/小时

KCA-25:自动冲桶灌装机10-25桶/小时

13043- - - - - -13781不包括税收

KCA-25是一种多功能机器,包括自动清洗不锈钢桶和自动等压灌装啤酒、柠檬水、葡萄酒、苹果酒等碳酸饮料的装置。该设备是专为啤酒、苹果酒、葡萄酒和其他饮料的桶的灌装和清洗而设计的,采用计算机控制操作阀和泵。本机适用于15 - 50升的桶的清洗和灌装。机器配有一个槽,用于在CIP循环过程中对碱液进行储存、加热和加药。

操作能力:

  • 每小时可装10个桶:所有清洗、消毒周期和灌装周期
  • 每小时最多25克桶:仅在没有填充的情况下冲洗和消毒循环

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SKU:KCA-25 类别: 标签:

描述

自动CIP系统用于不锈钢桶的清洗,消毒和灌装碳酸饮料到桶

KCA-25 Keg漂洗和灌装机 KCA-25是一种多功能机器,包括自动清洗不锈钢桶和自动等压灌装啤酒、柠檬水、葡萄酒、苹果酒等碳酸饮料的装置。该设备是专为啤酒、苹果酒、葡萄酒和其他饮料的桶的灌装和清洗而设计的,采用计算机控制操作阀和泵。机器配有一个槽,用于在CIP循环过程中对碱液进行储存、加热和加药。

操作能力:

  • 每小时可装10个桶:所有清洗、消毒周期和灌装周期
  • 每小时最多25克桶:仅在没有填充的情况下冲洗和消毒循环

本机适用于15 - 50升的桶的清洗和灌装。

工作业绩:

  • 两个循环:冲洗周期和卫生周期:最高性能25桶/小时(容积为50升)。
  • 三个周期:清洗循环、卫生循环、灌装循环:最大性能10桶/小时(容积为50升)。

该设备由PLC控制 - 可以单独地改变每个周期的时间。装桶是手动的,装桶结束后取出桶是手动的。电脑打开并关闭所有阀门,在泵上开关并自动控制消毒溶液的温度。该机器配备了用于阿尔卡里奇消毒溶液的集成贮存器。

冲洗桶内部需要经过消毒的压缩空气,桶内可能含有剩余的水或消毒溶液。
我们建议使用外部热蒸汽发生器作为可选附件,以确保桶内壁的完美消毒和更短的清洁和卫生周期。

材料为不锈钢AISI 304。

我们生产两种版本的KCA-25机器:

  1. KCA-25XE:带有电磁自动阀- 降低价格,降低可靠性和耐用性
  2. KCA-25XP:带有气动自动阀门-可靠性高,寿命长,安全(非电动)

KCA-25自动桶冲洗和灌装机 - 尺寸

设备按以下周期运行:

  1. 排空桶(自动)
  2. 一、卸压桶(自动)
  3. 用冷水冲洗桶(自动)
  4. 用消毒液冲洗桶(自动)
  5. 用热水冲洗桶(自动)
  6. 桶内部的蒸汽灭菌 - 它需要外部蒸汽源(自动)
  7. 向桶中注入二氧化碳气体(自动)
  8. 用啤酒填充桶(半自动)

循环1到7是自动进行的,然后操作员必须操作桶并开始循环8。

冲洗桶内部需要经过消毒的压缩空气,桶内可能含有剩余的水或消毒溶液。
我们建议使用外部热蒸汽发生器作为可选附件,以确保桶内壁的完美灭菌和更短的清洁和卫生周期。


第一个连接:

1.在您成功地进行到步骤6之前,不要将机器连接到电源。如果不按照正确的顺序执行这些步骤,螺旋加热器就会被烧毁。
如果你烧掉加热螺旋,我们不持有保修。
2.根据设备上的描述连接介质。
3.将后箱填满消毒溶液(6%腐蚀性溶液)。
4.将KCA-25单元连接到空气分配系统 - 最小压力4巴。
5.将减压阀上的气压设置在2.0bar至2.5bar之间。
6.通过二氧化碳减压阀将二氧化碳压力设置为2bar。
7.将KCA-25单元连接到电源3PH 400V / 50Hz。

这就是填充阀门的样子 - 所有类型A,D,G,M,S,U根据客户的要求提供:

灌装头01 - KCA-25:自动冲桶灌装机10-25桶/小时- krf

桶清洗和灌装步骤说明:

此描述仅对手动模式有效。KCA-25机器自动提供所有步骤,排除从16到17手动灌装桶的步骤。

所有阀门都关闭
2.将填充耦合器连接在桶上
3.推翻Keg并将其放在KCA-25单元上
4.打开阀门1.8(废物)和阀门1.2(空气)。keg中的其余内容都被排出。
5.阀门1.8(废物)保持打开状态,关闭阀门1.2(空气),打开阀门1.4(冷水)。
这是桶的第一次冲洗。冲洗时间会根据桶的总体积和污染程度而变化。
6.关闭阀1.4(冷水),阀门1.8(废物)保持开放。
7.阀门1.8(废料)保持开启,开启阀门1.2(空气)。水被空气从桶中挤出。时间可能因桶的总容积而异。
8.关闭所有阀门。开阀1.7(苛性痕),打开泵。柯格的腐蚀性卫生正在进行中。时间可能因桶的总容积而异。可以打开阀门1.2(空气)以改善卫生溶液的散射。
9.关闭泵,打开阀门1.2(空气)。将碱液送回碱罐的循环运行。
10.关闭所有阀门。
11.开启阀门1.8(废水),开启阀门1.3(热水)。冲洗至桶内完全没有腐蚀性物质(建议使用pH计)。阀门1.2(空气)可以打开以改善热水的分散。
12.关闭阀门1.3(热水),阀门1.8(废水)保持开启,开启阀门1.2(空气)。热水由空气从桶中挤出。时间可能因桶的总容积而异。
13.关闭所有阀门。开阀1.1(CO2)和开放式阀门1.8(废物)。通过CO 2气体强迫桶中的空气。时间可能因桶的总容积而异。
14.关闭阀1.8(废物),阀门1.1(二氧化碳)保持开放。用CO2填充桶,直到内部压力为1.8巴。内部压力由压力调节器控制。
15.关闭所有阀门。
16.将小桶放在地板上,开放式阀门1.6(啤酒)和开阀1.9(来自小桶的二氧化碳出口)。Keg被啤酒填充,灌装速度由压力调节器控制。当他啤酒泡沫​​开始从压力调节器开始流动时,桶已满。
17.啤酒桶现在已消毒,装满啤酒,准备运往您的客户。

50L啤酒基桶的填充需要1至4分钟 - 时间取决于Keg和啤酒储罐,啤酒温度,啤酒类型等物理影响的时间取决于所选择的过压。


技术描述:

最大性能:冲洗和卫生 25
最大性能:冲洗、卫生和灌装 10
桶的体积最大[升] 50.
插入和卸下桶 手动
气动连接 - 压力无菌空气 闵。4bar.
电气连接 3x400V / 50Hz 16A
加热 2x 2.2 kW.
750 W.
控制面板 230V / 50Hz.
加速溶液罐用给料 1x 100升
酸溶液罐带量给料
模式切换:冲洗-填充 汽车
热蒸汽灭菌方式(可选) 外部蒸汽
宽度/ mm / 1200.
深度/ mm / 800
高度/ mm / 1900
重量/ kg / 150.
平均交货时间/月/(第一次预付款后) 2
材料 符合美国钢铁协会的304

本机的可用填充头:

KEG耦合器 -  KCA-25:用于自动冲洗和填充的机器10-25 KEGS /小时 -  KRF

Keg Washers Fillers 02  -  KCA-25:用于自动冲洗和填充的机器10-25桶/小时 -  KRF


KCA-25机器上可用的所有管道和软管连接的说明。
输入部分的类型 自动电磁/气动阀 JohnGuest连接器
图片 气动阀G12 - KCA-25:自动冲桶灌装机10-25桶/小时- krf JG连接器- KCA-25:自动清洗和灌装10-25桶/小时- krf
连接类型 内螺纹 塑料软管插座
蒸汽输入 G 1/2 "
热水输入 G 1/2 "
冷水输入 G 1/2 "
压缩空气输入 JG 3/8“
CO2气体输入 JG 3/8“
啤酒投入 詹1/2 "

附加信息

重量 140公斤
1300 × 900 × 2000毫米
灌装头

A,D,G,M,S,U

自动阀门

电磁,气动